Exceptional sheet extrusion capabilities for high-quality
plastic sheet solutions
With a state-of-the-art plastic sheet co-extrusion line and over
40 years of experience in advanced plastic materials, we deliver
high-performance, high quality plastic sheets designed to meet
your most critical needs
Plastic Sheet Uses
Plastic sheets are utilized in vast applications spanning the
automotive, packaging, construction, and industrial markets due
to the following benefits
In the automotive industry, the drive to reduce vehicle weight for improved fuel efficiency and compliance with strict emissions standards is a key factor. Plastic sheets are increasingly replacing traditional metal components in both their interior and exterior parts, helping to lower vehicle weight while enhancing aesthetics and functionality.
We have extensive experience in developing plastic materials for a wide range of automotive and industrial uses. Our advanced plastic sheet co-extrusion line enables us to produce high-quality, high-performance plastic sheets tailored to meet even the most demanding application requirements.
- Provide thermal insulation for construction, enhancing energy efficiency
- Offer transparency for use in greenhouses and windows
- Act as a waterproof barrier in various building projects
- Easily formed into final shapes for industrial and automotive use
- Available in a wide range of shapes and sizes to meet diverse product needs
- Offer chemical resistance when made from selected plastic types
- Lightweight properties contribute to fuel savings in vehicles
- Can be stamped or molded to reduce manufacturing costs
- Durable over the long term; resists corrosion and rust unlike metals
- Available in a variety of colors through controlled manufacturing
- Can be engineered with UV resistance, structural strength, impact resistance, and other performance features
- Easily customized to meet specific design or performance requirements
- Capable of delivering strong mechanical performance
In the automotive industry, the drive to reduce vehicle weight for improved fuel efficiency and compliance with strict emissions standards is a key factor. Plastic sheets are increasingly replacing traditional metal components in both their interior and exterior parts, helping to lower vehicle weight while enhancing aesthetics and functionality.
We have extensive experience in developing plastic materials for a wide range of automotive and industrial uses. Our advanced plastic sheet co-extrusion line enables us to produce high-quality, high-performance plastic sheets tailored to meet even the most demanding application requirements.
Superior Plastic Sheet Co-Extrusion Capability
- One Of very few sheet co-extrusion lines in the US is equipped with two twin screw extruders
- 60 mm twin screw extruder for core layers
- 27 mm twin screw extruder for skin layers
- This allows for quick and easy resin composition modification in either the core layer, skin layer, or both, to reduce development time and production cost
- The Core layer Extruder is Equipped with up to seven feeders
- Up to five resins in the extruder throat
- Up to two resin feeders in downstream side feeder
- The Skin Layer Extruder is equipped with up to three resin feeders
- Output rate: 500-2000 lbs/hr
- Different Co-Extruded Sheet Configurations
- Three-layer sheets: BBB, ABB, ABA
- Each layer's thickness can be independently adjusted
- Sheet Thickness Range: 10 to 60 mils
- 54" die width for 48" sheets
- Additional slitters can produce narrower sheets
- Sheet Linear speed: 10 to 60 ft/minute
- Roller Temperature Range: 35 to 300F
- Higher than 300F is possible, and please contact us
- Equipped with modern die design to fine tune the co-extrusion layer's profile
- Equipped with an auto-die configuration capable of automatically adjusting the sheet thickness profile
Would you like more information About Our Sheet Extrusion
Capabilities For Your needs?
Contact Us
For questions and inquiries please email info@frontierpolymer.com